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Statistical Analysis of Morphological Characteristics of Inconel 718 Formed by High Deposition Rate and High Laser Power Laser Cladding
Bian YH(边艳华); He XL(何秀丽); Tian CX(田崇鑫); Guo, Jianhao; Chen B(陈博); Dong BX(董斌鑫); Li SX(李少霞); Yu G(虞钢)
Corresponding AuthorLi, Shaoxia(lisx@imech.ac.cn) ; Yu, Gang(gyu@imech.ac.cn)
Source PublicationMATERIALS
2024-02-01
Volume17Issue:3Pages:19
AbstractLaser cladding is one of the emerging additive manufacturing technologies and has been adopted in various industrial fields. In this study, the morphological characteristics of a single clad of Inconel 718 manufactured by coaxial laser cladding with high laser power from 4200 W to 5400 W, powder feeding rate from 25 g/min to 50 g/min, and cladding speed from 20 mm/s to 50 mm/s are studied. The cross-section of the melt pool is analyzed and classified by type into three types: shallow dilution, flat dilution, and fluctuating dilution. Nine parameters are designed to describe the morphological characteristics of the clad, and the corresponding linear regression models are developed to establish a quantitative relationship between the combined process parameters and morphological characteristics. The results indicate that the total area of the cross-section A, the clad area above the substrate Ac, the area of the molten substrate Am, the total height of the cross-section H, the height of the clad above the substrate hc, the penetration depth hm, the clad width W, the dilution ratio D, and the wetting angle theta are determined by complex coupling of energy input and mass accumulation, and they are proportional to PF0.4/V, P0.5F/V, P/F0.2/V0.4, P2F0.6/V, PF0.7/V, P2/F/V0.3, P/V0.8, P/FV0.2, and PF7/V0.8, respectively. The large linear regression coefficients and the analysis residuals indicate the high reliability of the statistical linear regression models. This work aims to provide a comprehensive understanding of the influence of the main processing parameters on the morphological characteristics of the clad, which is of great value in providing a reference and laying a basis for the practical application of laser cladding technology at a high deposition rate.
Keywordlaser cladding Inconel 718 clad morphology linear regression analysis high deposition rate
DOI10.3390/ma17030638
Indexed BySCI ; EI
Language英语
WOS IDWOS:001160148900001
WOS KeywordPOWDER ; MODEL ; PREDICTION ; GEOMETRY
WOS Research AreaChemistry ; Materials Science ; Metallurgy & Metallurgical Engineering ; Physics
WOS SubjectChemistry, Physical ; Materials Science, Multidisciplinary ; Metallurgy & Metallurgical Engineering ; Physics, Applied ; Physics, Condensed Matter
Funding ProjectNational Key R&D Program of China
Funding OrganizationNational Key R&D Program of China
Classification二类
Ranking1
ContributorLi, Shaoxia ; Yu, Gang
Citation statistics
Document Type期刊论文
Identifierhttp://dspace.imech.ac.cn/handle/311007/94346
Collection宽域飞行工程科学与应用中心
Recommended Citation
GB/T 7714
Bian YH,He XL,Tian CX,et al. Statistical Analysis of Morphological Characteristics of Inconel 718 Formed by High Deposition Rate and High Laser Power Laser Cladding[J]. MATERIALS,2024,17,3,:19.
APA 边艳华.,何秀丽.,田崇鑫.,Guo, Jianhao.,陈博.,...&虞钢.(2024).Statistical Analysis of Morphological Characteristics of Inconel 718 Formed by High Deposition Rate and High Laser Power Laser Cladding.MATERIALS,17(3),19.
MLA 边艳华,et al."Statistical Analysis of Morphological Characteristics of Inconel 718 Formed by High Deposition Rate and High Laser Power Laser Cladding".MATERIALS 17.3(2024):19.
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